RFID Data Collection​

Under the wave of intelligent manufacturing, the accuracy and real-time production line data collection has become a key bottleneck restricting the improvement of production efficiency. Traditional barcode technology is limited by contact identification, poor environmental adaptability and other inherent defects, it is difficult to meet the needs of modern industry on flexible manufacturing and transparent production.RFID (Radio Frequency Identification) technology by virtue of the non-contact automatic identification, identification of high accuracy, environmental adaptability of the technical advantages of the modern production line of the information collection of an important device to help enterprises to build information technology, transparency, Intelligent production system.

Principle of RFID Data Acquisition Solution

RFID Data Acquisition Solution is a kind of data acquisition solution based on RFID wireless radio frequency identification technology, which carries out data acquisition and transmission through RFID reader and RFID tags, so as to obtain the data information on the production line. Compared with the traditional bar code program, RFID data acquisition program does not require direct contact scanning, can be a long distance automatic identification of goods information, and has a strong environmental adaptability and anti-interference ability.

Based on RFID technology production line data collection program

RFID technology's automatic identification, real-time upload and other characteristics, determines its data collection, real-time tracking has unparalleled advantages, very consistent with the manufacturing system on the data and control of real-time requirements.

In the production line management system, the use of RFID technology to track the whole line of products from raw materials, work in progress to the finished product process. A part from the raw materials on the start with an RFID tag (tag entry of raw material information, such as type, serial number, number, etc.), in which it enters the production line or reaches the completion of each process in the area, there are RFID read-write automatically records and collects its process number, product type, processing time, etc., and will be collected in real time uploaded to the management system of the product information, to avoid the lagging of data entry or inaccurate data due to manual data entry. Avoid lagging data entry or inaccurate data due to manual entry, solve the bottleneck of real-time information acquisition of the management system, so as to realize real-time, automation and visualization of the production line on-site data collection, so that the production line to realize the whole transparent management.

In the production line station, the RFID reader is deployed in the station node, as the main equipment for product production process monitoring and data collection, automatically reading the key information of the products in progress arriving at the station. In the RFID tag written in the product model specifications, processing times, batch and other key information to complete the product and RFID tag information binding, as a product production tracking key identification. When the part enters the production line or arrives at the completion area, the RFID reader automatically records the process, equipment number, processing time and other information, to avoid inaccurate data or errors generated by the later manual data entry, bar code scanning and other operations, through RFID technology to achieve a comprehensive tracking of the product from the raw material to the final product, the RFID reader will be read by the part data uploaded to the production line management system to save for later quality analysis and tracking. The RFID reader will upload the read part data to the production line management system for storage, so as to prepare for quality analysis and tracking at a later stage, and at the same time, the production line management system will issue the corresponding instructions for processing according to the triggering conditions of the part information.

Application Value: From Data Collection to Value Creation

1.Production Transparency Enhancement

Real-time information collection through RFID technology, realizing the three-level visualization management of “material - work-in-progress - finished products”, and enhancing the transparency of the production line. 2.

2.quality control upgrade

In the production line, through the RFID record of each process link information, to build a complete product traceability system, when a batch of products have problems, can help quickly locate the abnormal links.

3.Flexible Manufacturing Support

The real-time information collection of RFID technology improves the control ability of the production line, and provides data support for rapid line change and mixed line production.

4.Decision Optimization Empowerment

Real-time full production process management and information collection of products through RFID technology to build a digital, information-based production management line.

Conclusion

RFID technology has the characteristics of non-contact, high recognition accuracy, high reliability, etc. By introducing RFID reader into the production management system, it can effectively solve the problem of data collection at the production site, making the production site and production management information synchronization, coordination, tracking of products and product quality traceability is more clear and well-documented, which can help to reduce the product defects of the enterprise, shorten the manufacturing cycle of the product and Reduce production costs, improve production efficiency, and improve the overall competitiveness of enterprises in the market.